VARUNA INDUSTRIES Industrial Rubber Roller ,Rubber Rollers, Printing Rollers

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• New cores for rollers :-
  
  Varuna industries:--
  
  Manufacturer and Supplier of precisely machined quality cores for Rubber covering.
  All cores are machined true to center axis.
  It is ascertained that it has exact weight and specification.
  We had learnt and developed the craftsmanship for manufacturing cores in-house from start to finish.
  We emphasize that latest engineering codes and practices are adopted during production process from material selection, machining, assembly, balancing and welding.
  
  Varuna Industries ensure that –
  
  High-grade steel material is selected for fabrication.
  Seamless pipes of proper wall thickness are used.
  The hub is shrink fitted into pipe.
  The final assembly is machined on lathes as a single component
• Repair of old cores / Spindle :-
  
  It was observed that, offers using Rubber Rollers on continuous process, its cores get worn out, resulting into imbalance and other difficulties in smooth operations, so we also offer our services for salvaging customer’s old used worn out rollers.
  
  
  
  We undertake :--
  
  Complete journal repairing.
  Replacement of broken journal.
  Repairing bearing seats by welding oversize and then turning to desired dimensions.
  Making new bearing seats of worn out journal by thermal spraying / metalizing techniques.
  ( at present this service is outsourced from external agency. )
  
  In both cases cores are checked by our engineers to ensure
  
  Dimensional accuracy as per drawing.
  Static or dynamic balancing as per requirement.
  Non destructive testing for defect free material, if required
• Rubber Rollers for Printing and Packaging :-
  
  After years of feedbacks from various offset printers we realized that refurbished rollers some time does not give proper expected results.
  
  At Varuna Industries we recommended that if new rollers, which are ' PRINT READY ' are used optimum results can be obtained. Although the prices of new roller is higher than recoated roller the ultimate saving in running cost of printing operation is much more.
  
  Our new PRINT READY rollers are machined on high accuracy lathe and are dynamically balance . These rollers are supplied as assembly of fixture and bearings in proper packing.
  
  We ensure FULLY CONCENTRIC Rollers are supplied to our customers.
  
  
  
  The advantages of new rollers as compared to recoated rollers are---
  
  During recovering process the roller is turned on lathe several times during which each time there is chance that CENTER HOLE, losses its concentricity.
  Also where bearings are put or removed from the bearing seat it losses its uniformity and concentration. This unbalanced roller creates other problem during printing.
• Rubber covered rollers for Industries :-
  
  VARUNA industries had a comprehensive program to offer customers new rubber rollers as well as re-ruberization of old rollers for various industries as below :--
  
  We use widest range of elastomers for making Rubber cover like Nitrile, Neoprene, EPDM, Silicone and polyurethane’s along with Natural rubber.
  
  We have also developed Polyurethane rubber by using mill able compound for special purpose rollers.
  
  The hardness range of these rollers covering are from—20 shore A to 95 shore A.
  
  For paper machine rollers hardness range from 0 / 1 P&J to 300 P&J.
  
  
  
  Paper Board Mills :---
  
  We offer following rollers for paper mills.
  Top press rollers, Bottom press rollers, Touch rollers, Breast rollers, Couch rollers, Felt rollers, Table rollers, Wire return rollers.
  
  STEEL INDUSTRIES: -
  
  We offer following rollers for steel industries.
  Punch rolls, Deflector rolls, Squeeze rolls, Snubber rolls, Steering rolls, Briddle rolls, Vertical accumulator rolls, Idle rolls, Oiler rolls, Dryer rolls.
  
  TEXTILE INDUSTRIES: -
  
  We offer following rollers for Textile Industries.
  Slake Rope washer rolls, Primate stenter rolls, Calico winch soap rolls, Merceriser rolls, rolls for ziggars, stenter, Mangel, Merceriser.
  
  DIAMOND COVERED RIDERS ---
  
  At Varuna Industries we develop a very hard material coated on riders.
  
  The advantage of these diamond coated riders as compared to conventional copper covered or plastic coated riders are :--
• Anticorrosion treatment and Surface Protection :-
  
  In Varuna Industries we had developed the expertise and facilities to execute various jobs for our valuable customers in all segments of industrial application.
  
  We can undertake various jobs in the following fields.
  
  Natural and Synthetic Rubber lining for carrying corrosive chemicals and liquid.
  Flexy Vinyl ( PVC ) coating on concrete structure, pedestal, neutrapits of water treatment plant and other chemical plant.
  Sand / shot blasting and Epoxy coatings with resins procured from reputed manufacture like Hindustan Ciba Giegy Ltd , with various inert fillers to protect the surface from corrosive liquids and environment.
  Supply, erection and laying of PVC, CPVC, HDPE and PP / PPFRP Pipeline.
  
  All the above specialized work can be executed at our works or at customer's site by our team of highly skilled technicians and supervisors within timely completion

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